Thursday, August 07, 2014

Four Ms 4 Ms

The variables that a production system manipulates to produce value for customers. The first three are resources, the fourth is the way the resources are used.
In a lean system, the Four Ms mean:
1. Material—no defects or shortages
2. Machine—no breakdowns, defects, or unplanned stoppages.
3. Man—good work habits, necessary skills, punctuality, and no unscheduled absenteeism.
4. Method—standardized processes, maintenance, and
management.
Fulfillment Stream
A supply chain that embodies the principles of lean and therefor flows collaboratively and smoothly like a stream rather than operating as a group of connected links. The lean fulfillment stream relentlessly focuses on lead-time reduction by eliminating all nonvalue-creating activities (waste) among suppliers and producers that collaboratively create a product. This is accomplished through rigorous process discipline, inventory reduction, and first-time quality. The lean fulfillment stream flow to the demand of the customer; all supply stream activities are triggered by pull. The goal of the lean fulfillment stream is to deliver the highest value to the customer at the lowest total cost to stakeholders. (Adapted from Martichenko and Von Grabe 2008.)

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